Control-Valve-Induced
Pipeline Vibration Corrected by
Variable-Speed Pumping A. L. Lewis, F. R. Szenasi and
D. R. Roll, Pumping Technology, The Journal of Advanced Fluid
Handling, A Putnam Publication, Volume 2, No. 1, June 1998,
pp. 27-31.
During startup
and commissioning of two stock pumps in a pulp mill, violent vibrations
took place in the associated piping systems. Figure 1 shows one
of the two pumps as installed. Over time, the piping and its supporting
structures sustained major damages, included a ruptured pipe,
cracks in masonry supports, failures of diagonal cross bracing
in the column and beam support structures, and fastener failures
on the pipe rack. These events resulted in production delays and
safety issues which were of great concern to the owner of the
systems. Initial analysis indicated that the pumps were performing
properly, so attention turned to the piping system. Several modifications
were made to better anchor the pipe and stiffen its support structures,
but no significant reduction in the vibrations resulted.
A field test
and analysis of the nature of the vibrations was undertaken to
determine their source. The pulsation frequencies measured were
well below any of the normal pump-related frequencies so the pump
was not considered to be the source of the problem. The pulsation
at vane passing frequency was measured at 1 psi peak-peak (approximately
one-third of one percent of developed head) which is normal for
a pump of this type.
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